Where the Line Fails
Significant incidents by state, 2010-2025Pipelines follow oil and gas, and so do their failures. Each state is shaded by the count of significant incidents filed there since 1986. Texas, sitting on the densest network of pipe in the country, out-fails every other state by nearly three to one - not because Texas pipe is worse, but because there is simply more of it to fail. The barrels tell the same geography harder: of the roughly 781 thousand net barrels lost across the span, the crude-oil corridor from the Gulf up through Kansas holds most of the stain.
- 01 Texas 1,323
- 02 Louisiana 345
- 03 California 290
- 04 Oklahoma 277
- 05 Ohio 158
Every state, in a table
| State | Incidents | Barrels lost | Damage $M | Deaths |
|---|---|---|---|---|
| Texas TX | 1,323 | 353,678 | 1,454.1 | 29 |
| Louisiana LA | 345 | 78,435 | 451.3 | 11 |
| California CA | 290 | 5,841 | 1,273.6 | 16 |
| Oklahoma OK | 277 | 30,912 | 295.4 | 2 |
| Ohio OH | 158 | 1,694 | 186 | 7 |
| Illinois IL | 150 | 36,155 | 272.6 | 11 |
| Kansas KS | 149 | 24,133 | 696.8 | 3 |
| Michigan MI | 146 | 6,860 | 1,324.4 | 8 |
| Pennsylvania PA | 124 | 12,612 | 254.7 | 21 |
| New Jersey NJ | 91 | 1,262 | 71.2 | 1 |
| New York NY | 91 | 3,610 | 52.6 | 11 |
| Missouri MO | 79 | 5,882 | 88.5 | 2 |
| Minnesota MN | 78 | 5,380 | 94.5 | 2 |
| New Mexico NM | 77 | 13,158 | 45.2 | 1 |
| Mississippi MS | 77 | 51,865 | 50.6 | 1 |
| Indiana IN | 68 | 1,958 | 102.1 | 1 |
| Colorado CO | 68 | 5,694 | 97.7 | 2 |
| Alabama AL | 67 | 9,897 | 132 | 4 |
| North Dakota ND | 66 | 26,808 | 166.6 | 2 |
| Wyoming WY | 65 | 7,269 | 38.6 | 0 |
| North Carolina NC | 61 | 12,192 | 215.8 | 2 |
| Iowa IA | 60 | 7,398 | 36.8 | 0 |
| Georgia GA | 60 | 3,549 | 42.5 | 4 |
| Arkansas AR | 57 | 8,449 | 167.2 | 1 |
| Kentucky KY | 52 | 922 | 99 | 2 |
| Florida FL | 49 | 778 | 36.5 | 4 |
| Tennessee TN | 48 | 1,898 | 75.6 | 3 |
| Nebraska NE | 42 | 4,455 | 34.5 | 5 |
| Virginia VA | 39 | 102 | 56.4 | 0 |
| Wisconsin WI | 34 | 2,411 | 91 | 1 |
| West Virginia WV | 34 | 44,997 | 58.6 | 1 |
| Washington WA | 33 | 320 | 95.5 | 1 |
| Montana MT | 32 | 2,828 | 205 | 1 |
| Massachusetts MA | 28 | 0 | 1,883.7 | 3 |
| Maryland MD | 26 | 181 | 22 | 11 |
| Idaho ID | 24 | 370 | 14.6 | 0 |
| South Carolina SC | 24 | 4,538 | 16.9 | 0 |
| Utah UT | 20 | 812 | 114.7 | 2 |
| Arizona AZ | 18 | 0 | 27.4 | 2 |
| Alaska AK | 14 | 1,134 | 89.8 | 0 |
| South Dakota SD | 12 | 50 | 68.1 | 1 |
| Nevada NV | 12 | 53 | 3.9 | 0 |
| Oregon OR | 7 | 52 | 20.9 | 0 |
| Connecticut CT | 6 | 304 | 5.1 | 1 |
| Hawaii HI | 6 | 480 | 5.2 | 0 |
| Rhode Island RI | 3 | 0 | 1.8 | 0 |
| New Hampshire NH | 2 | 15 | 3.2 | 0 |
| Delaware DE | 1 | 0 | 0.1 | 0 |
| Vermont VT | 1 | 0 | 0.3 | 0 |
| District of Columbia DC | 1 | 0 | 0.6 | 0 |
Who Spilled the Most
Top operators by net barrels lostRanked by net barrels lost - what was released and never recovered. The liquid haulers own this ledger, and they should: they move the most liquid through the most pipe. Watch the bottom of the list instead. The gas utilities sit there with zero barrels and the worst death tolls on the page, because gas does not spill - it finds a basement and waits for a spark. Bars share one scale; length is the comparison.
- 01 ENTERPRISE PRODUCTS OPERATING LLC HVL/NGL175,068 bbl 236 incidents $169M damage 6 deaths
- 02 ENERGY TRANSFER COMPANY HVL/NGL62,238 bbl 85 incidents $47M damage 1 death
- 03 COLONIAL PIPELINE CO Refined25,956 bbl 81 incidents $337M damage 2 deaths
- 04 ONEOK NGL PIPELINE, LLC Refined18,762 bbl 69 incidents $6M damage
- 05 PHILLIPS 66 PIPELINE LLC HVL/NGL17,955 bbl 60 incidents $41M damage 1 death
- 06 ENTERPRISE CRUDE PIPELINE LLC Crude14,137 bbl 116 incidents $96M damage
- 07 SUNOCO PIPELINE L.P. Crude13,299 bbl 88 incidents $107M damage
- 08 MARATHON PIPE LINE LLC Crude8,280 bbl 75 incidents $141M damage
- 09 KINDER MORGAN LIQUID TERMINALS, LLC Refined7,463 bbl 54 incidents $36M damage
- 10 MAGELLAN PIPELINE COMPANY, LP Refined6,850 bbl 80 incidents $60M damage
- 11 PLAINS PIPELINE, L.P. Crude4,158 bbl 86 incidents $222M damage
- 12 SHELL PIPELINE CO., L.P. Crude2,006 bbl 53 incidents $91M damage
- 13 BUCKEYE PARTNERS, LP Refined1,747 bbl 76 incidents $89M damage
- 14 PACIFIC GAS & ELECTRIC CO Gas dist.0 bbl 87 incidents $840M damage 12 deaths
- 15 SOUTHERN CALIFORNIA GAS CO Gas dist.0 bbl 64 incidents $96M damage 4 deaths
- 16 CONSUMERS ENERGY CO Gas dist.0 bbl 60 incidents $80M damage 5 deaths
Barrels are net loss (released minus recovered). Operator totals span mergers and name changes.
Barrels Are Not Bodies
Net barrels lost vs deaths, per operatorCross the two ledgers and they refuse to agree. The liquid haulers that top the volume ranking sit along the floor of this chart: tens to hundreds of thousands of barrels, one or two deaths each. The gas utilities sit pinned to the left wall - zero barrels, ever, and 21 of the 31 deaths among these sixteen operators. A barrel count measures the mess. It does not measure the harm.
Every operator, in a table
| Operator | System | Barrels lost | Deaths | Injuries |
|---|---|---|---|---|
| ENTERPRISE PRODUCTS OPERATING LLC | Liquid | 175,068 | 6 | 13 |
| ENTERPRISE CRUDE PIPELINE LLC | Liquid | 14,137 | 0 | 2 |
| SUNOCO PIPELINE L.P. | Liquid | 13,299 | 0 | 0 |
| PACIFIC GAS & ELECTRIC CO | Gas | 0 | 12 | 77 |
| PLAINS PIPELINE, L.P. | Liquid | 4,158 | 0 | 0 |
| ENERGY TRANSFER COMPANY | Liquid | 62,238 | 1 | 3 |
| COLONIAL PIPELINE CO | Liquid | 25,956 | 2 | 4 |
| MAGELLAN PIPELINE COMPANY, LP | Liquid | 6,850 | 0 | 0 |
| BUCKEYE PARTNERS, LP | Liquid | 1,747 | 0 | 0 |
| MARATHON PIPE LINE LLC | Liquid | 8,280 | 0 | 0 |
| ONEOK NGL PIPELINE, LLC | Liquid | 18,762 | 0 | 2 |
| SOUTHERN CALIFORNIA GAS CO | Gas | 0 | 4 | 16 |
| PHILLIPS 66 PIPELINE LLC | Liquid | 17,955 | 1 | 1 |
| CONSUMERS ENERGY CO | Gas | 0 | 5 | 9 |
| KINDER MORGAN LIQUID TERMINALS, LLC | Liquid | 7,463 | 0 | 0 |
| SHELL PIPELINE CO., L.P. | Liquid | 2,006 | 0 | 0 |
Significant Is Not Serious
Recent 10-year annual averageThe regulator counts in nested tiers, and the words are doing precise work. Significant is the wide net: a fire, a big enough spill, fifty thousand 1984 dollars of damage. Serious is the narrow one: a death or a hospitalization. Out of roughly seven hundred significant incidents a year, about one in fourteen hurts a person badly enough to count. Quote the big number as if it measured bodies and you inflate the toll fourteen-fold; quote only the deaths and you hide how often the line actually lets go. The page holds both numbers apart on purpose.
Every incident in PHMSA's flagged files that year - the significant tier is a subset. Excludes the categories PHMSA leaves out of its trend files (gravity HL, reporting-regulated-only HL gathering, Type R gas gathering).
Death, injury needing hospitalization, fire/explosion, >=5 bbl HVL or >=50 bbl liquid, or >=$50k (1984 dollars).
A fatality or an injury requiring in-patient hospitalization.
At least one death. A subset of serious.
The Line Holds, the Deaths Stay Low
2010-2025Significant incidents held roughly flat across the span, from about 265 a year to 276, with a mid-decade bulge in between. The 2010 rule revision, pinned at the left, widened what operators must report near the start of this window. The serious count, the line hugging the floor, barely moved at all. The system is not filing many more incidents than it did in 2010. It is not killing more people either.
Year-by-year, in a table
| Year | Significant | Serious | Deaths | Barrels lost |
|---|---|---|---|---|
| 2010 | 265 | 34 | 19 | 49,191 |
| 2011 | 286 | 31 | 11 | 57,170 |
| 2012 | 256 | 28 | 10 | 29,114 |
| 2013 | 305 | 24 | 8 | 85,376 |
| 2014 | 302 | 27 | 19 | 21,914 |
| 2015 | 333 | 26 | 9 | 80,951 |
| 2016 | 310 | 38 | 16 | 46,080 |
| 2017 | 303 | 23 | 7 | 44,918 |
| 2018 | 293 | 36 | 6 | 70,448 |
| 2019 | 317 | 25 | 11 | 26,104 |
| 2020 | 284 | 27 | 15 | 105,426 |
| 2021 | 269 | 25 | 9 | 41,206 |
| 2022 | 262 | 13 | 1 | 30,351 |
| 2023 | 272 | 23 | 16 | 21,163 |
| 2024 | 264 | 22 | 12 | 48,772 |
| 2025 | 276 | 27 | 11 | 23,233 |
Same Years, Four Needles
Each panel on its own scalePut the four measures side by side and none of them tells the same story. Significant incidents hold in a band near 300 a year. Serious incidents drift inside a narrower band still. Deaths spike and fall with single catastrophes - 2010, 2014, 2023 - and never settle into a direction. Barrels swing on the price and flow of crude. Anyone quoting one of these lines as if it were the other three is telling you a story the ledger does not.
The Ledger Tilts Toward Gas
Significant incidents by decade and systemSplit the ledger into two halves and sort each by what the failing system carried. The gas share climbs across the window - from about 48% of incidents in the earlier band to 51% in the recent one, tipping the majority from liquid to gas. Part of that is real (an aging distribution network under growing cities), part is definitional (gathering lines only entered broad reporting in 2022). Either way, the modern pipeline incident is now as likely to be a gas leak as an oil spill.
The decades, in a table
| Decade | Gas incidents | Liquid incidents | Total | Deaths |
|---|---|---|---|---|
| 2010-2017 | 1,126 | 1,234 | 2,360 | 99 |
| 2018-2025 | 1,149 | 1,088 | 2,237 | 81 |
What the Pipe Carried
Incidents / barrels / deathsScore each cargo three ways and the columns refuse to agree. Gas transmission leads on incidents, yet registers not a single barrel - gas leaks and explodes, it does not pool. The volume ledger belongs to highly volatile liquids / ngl, which spills oceans and kills almost no one. Each bar is scaled to its own column's maximum; read down a column to rank the cargos, across a row to see one cargo's whole ledger.
Most Spills Are Small. The Barrels Are Not.
Liquid systems, net barrels per incidentSort every liquid-system incident by how much it actually released and the ledger splits in two. Three out of four spills stay under fifty barrels - a patch of ground, a cleanup crew, a filing. But the 7.6% of incidents that top five hundred barrels carry 92% of everything ever spilled. The typical incident is a puddle. The typical barrel is lost in a flood.
The size classes, in a table
| Size class | Spills | Share of spills | Barrels lost | Share of barrels |
|---|---|---|---|---|
| under 5 bbl | 1,417 | 61% | 454 | 0.1% |
| 5 to 50 bbl | 427 | 18% | 7,204 | 0.9% |
| 50 to 500 bbl | 301 | 13% | 52,667 | 6.7% |
| 500 to 5,000 bbl | 141 | 6.1% | 245,077 | 31% |
| over 5,000 bbl | 36 | 1.6% | 476,015 | 61% |
Why the Line Lets Go
Share of incidents vs share of barrelsThe backhoe gets the headlines; the rust gets the pipe. Corrosion and material or weld failure - metal quietly giving up - account for about 33% of significant incidents and an even larger cut of the volume. Excavation damage runs the other way: 14.0% of incidents but only 22.1% of the barrels, because a struck line is found in minutes while a corroded seam can bleed for days. The dominant pipeline hazard is not an accident. It is age.
The causes, in a table
| Cause | Incidents | Share | Barrels lost | Share | Note |
|---|---|---|---|---|---|
| EQUIPMENT FAILURE | 1,088 | 23.7% | 122,042 | 15.6% | |
| CORROSION FAILURE | 977 | 21.3% | 72,945 | 9.3% | |
| EXCAVATION DAMAGE | 645 | 14.0% | 172,716 | 22.1% | |
| MATERIAL FAILURE OF PIPE OR WELD | 462 | 10.1% | 187,532 | 24.0% | |
| INCORRECT OPERATION | 453 | 9.9% | 44,274 | 5.7% | |
| OTHER OUTSIDE FORCE DAMAGE | 413 | 9.0% | 92,260 | 11.8% | |
| NATURAL FORCE DAMAGE | 276 | 6.0% | 68,908 | 8.8% | |
| OTHER INCIDENT CAUSE | 149 | 3.2% | 0 | 0.0% | |
| PIPE, WELD, OR JOINT FAILURE | 80 | 1.7% | 0 | 0.0% | |
| OTHER ACCIDENT CAUSE | 54 | 1.2% | 20,740 | 2.7% |